SITE CONDITIONS
Always store the boxes of Vinyl floor on a flat and levelsurface; never store the boxes on their sides. Heating and air conditioning should be operational and set between 65°F – 85°F (18.3 °C – 29.4 °C) for 48 hours prior, during and after installation.
RECOMMENDED TOOLS AND MATERIALS · Safety glasses
· Measuring tape
· Square
· Utility knife
· Straight edge
· Spacers
· Chalk line
· Power Saw (40-tooth blade)
· Adhesive when necessary
· Embossing leveler/Floor patch (if necessary) NOTE TO INSTALLERS: When using knee pads, insure that the cap is a soft material. Never use hard cap knee pads as these may scratch the flooring.
SUITABLE SUBSTRATES
Vinyl floor can be installed over many floors. All carpeting and padding need to be removed. Make sure that the surface is clean, dry, structurally sound and flat within 3/16″ per 10 foot radius (4.7 mm per3 m). Supporting floors should be rigid as too much deflection can result in a failed installation. Maximum deflection should not exceed 3/64″ (1.1 mm).
Vinyl floor should not be installed over plank floors, cushioned-backed vinyl flooring, asphalt-based floors, carpet, self-adhering plank or tile, laminate or other floating flooring or structurally-damaged concrete.
CONCRETE SUBSTRATES
All concrete (new and old) should be tested for moisture and pH levels. Concrete shall have a minimum compressive strength of 3500 psi. Moisture vapor emission rate should not exceed 8 lb/1000 sq. ft. (3.63 kg/92.9 sq. m)/24 hours per ASTM F1869. Moisture may also be tested according to the test method ASTM F2170; when tested according to this method, the internal relative humidity should not exceed 90%, and pH level should be between 7 and 9. IF MOISTURE IS PRESENT, DO NOT INSTALL FLOOR, corrective measures should be taken. Do not install when hydrostatic pressure or alkaline conditions are evident. New concrete should be properly cured. A moisture barrier is required to be installed in the crawl space and is recommended to be installed under the vinyl floor over a concrete subfloor. Flooring plank integrity will not be affected by moisture. It is probable that when excessive moisture is present that mold or mildew growth can occur. Vinyl floor is not a moisture barrier. The Vinyl warranty excludes damage from mold and mildew growth due to prolonged exposure to moisture, damage to surrounding structures such as, but not limited to, subfloors, walls, fixtures, furniture, underlayment, moldings, trims or subfloor heating systems. The Vinyl floor limited warranty does not apply to damage caused by water or moisture in the subfloor or underneath the flooring including, but not limited to, damage from subfloor hydrostatic pressure or other conditions that result in water or moisture under the floor.
WOODEN SUBSTRATES
Wood floors should be a minimum of 3/4″ (19 mm) thick, APA approved grade tongue and groove plywood or 23/32″ (18.25 mm) OSB, with a smooth finish, free from spring and deflection. Make sure that the surface is clean, dry, structurally sound and flat within 3/16″ per 10 foot radius (4.7 mm per 3 m).Check for loose substrate flooring panels, squeaks, and loose fasteners or fasteners that are protruding above thesubstrate, secure as needed before installation. Deflection should not exceed 3/64″ (1.1 mm).
EXISTING RESILIENT FLOORS
When installing Vinyl floor over existing resilient flooring, ensure that the existing sheet good or tilebproduct is in good condition, and that it was installed in the full spread method and is properly secured. Vinyl floor can be installed over one layer of non-cushioned sheet good flooring. Note: It may be best to remove the present floor and prepare the structural floor for a fresh application of the Vinyl floor. If adhesive is used, existing tile or sheet resilient floor should be stripped using a product that is an appropriate stripper for vinyl to remove wax or other contamination and rinsed with clear water and allowed to dry. Very smooth or high-gloss floors need to be lightly abraded to rough up the surface to allow proper adhesive bonding.
GYPSUM FLOORS
Vinyl floor can be installed as a floating floor over flooring grade gypsum subfloors when properly installed over a subfloor that is structurally sound and flat within 3/16″ per 10 foot radius (4.7 mm per 3 m).
MARBLE, QUARRY TILE, TERRAZZO, CERAMIC TILE
Vinyl floor can be installed over marble, quarry tile, terrazzo and ceramic tile as long as the flooring is structurally sound and flat within 3/16″ per 10 foot radius (4.7mm per 3m).
RADIANT-HEATED FLOORS
Vinyl floor can be installed over embedded radiant-heated floors provided the operating temperature never exceeds 85 °F (29.4 °C). The radiant system should be in operation for three (3) weeks prior to installation of the flooring. For 48 hours prior to and during installation, the system should be kept at 65 °F (18.3 °C). Once the installation is completed, the heat should be gradually increased by a maximum of 5 °F (2.8°C) per day until the desired setting is reached.
MARBLE, QUARRY TILE, TERRAZZO, CERAMIC TILE
Vinyl floor can be installed over marble, quarry tile, terrazzo and ceramic tile as long as the flooring is structurally sound and flat within 3/16″ per 10 foot radius (4.7mm per 3m).
RADIANT-HEATED FLOORS
Vinyl floor can be installed over embedded radiant-heated floors provided the operating temperature never exceeds 85 °F (29.4 °C). The radiant system should be in operation for three (3) weeks prior to installation of the flooring. For 48 hours prior to and during installation, the system should be kept at 65 °F (18.3 °C). Once the installation is completed, the heat should be gradually increased by a maximum of 5 °F (2.8°C) per day until the desired setting is reached.
JOB SITE CONDITIONS/SUBSTRATE PREPARATION
· Verify the boxes to make sure that they are of the correct product. Inspect all planks for visible defects and damage before and during installation. Do not install damaged planks. Will not accept responsibility for claims on flooring installed with obvious defects.
· Room temperature should be no less than 65 °F (18.3 °C) for 48 hours before, during and after installation. Maximum temperature should not exceed 85 °F (29.4 °C).
· Substrate should be free of dust, debris from paint, varnish, wax, oils, curing sealers, solvents and other foreign matter. Any adhesive residue from prior installations should be completely removed.
· Any looseness of the substrate should be secured.
· High spots should be leveled and low spots should be filled with a proper material to ensure substrate is flat within 3/16″ per 10 foot radius (4.7 mm per 3 m).
· All construction seams, expansion joints, gaps and holes greater than 3/16″ (4.7 mm) should be filled level with the surrounding surface to eliminate telegraphing of such irregularities using cement-based patching material.
· When installing, open several boxes at a time and mix planks from different boxes for best results and overall look.
Caution: If you plan to remove old resilient flooring material or any type of old adhesive, please be aware that it may contain asbestos fibers or crystalline silica; therefore, avoid creating dust. Inhalation of such dust is a cancer and respiratory tract hazard and local regulations may require
professional removal.
PATCHING AND LEVELING
Use only cement-based patching and leveling compounds. Check with patching and leveling compound manufacturers for curing times. Check moisture levels before starting installation to ensure moisture levels are within guidelines outlined in the Concrete Slab section.
Note: Priming the substrate or adding latex to levelers will normally make the floors NON-POROUS.
The contractor or owner is responsible for cure time, moisture content testing, and the structural integrity of any leveling or patching compound used.
PRIOR TO INSTALLATION
· Cartons should be stored horizontally at all times.
· Protect carton corners from damage.
· Do not install cabinets or kitchen island on your floating floors.
· Inspect all planks for visible defects and damage before and during installation. Do not install damaged planks. Not accept responsibility for claims on flooring installed with visible defects. During installation, inspect the groove area and remove any debris that may prevent proper assembly of planks.
· Ensure that all boxes are of the same product and mix planks from different boxes for best results.
· Remove all existing moldings.
· Undercut doorway moldings to the thickness of the flooring.
· Vinyl floor is a floating floor and should never be nailed down to the substrate.
· Vinyl floor is intended for indoor use only.
· Determine in which direction the planks will be installed. It is recommended that the flooring be installed running perpendicular to the floor joist.
· Carefully measure the room to determine the width of the last row of planks. If the width is less than 2″ (50 mm), excluding the tongue, the width of the first row of planks will have to be cut accordingly.
· A minimum of 1/4″ (6.35 mm) expansion space is required around the perimeter of the room and all vertical objects.
· Establish a working line by measuring an equal distance from the wall at both ends and snapping a chalk line. The distance you measure from the wall should be the width of a plank plus 1⁄4” (6.35 mm) f or expansion space. You may need to scribe cut the first row of planks to match the wall in order to make a straight working line if the wall is out of square.
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